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Home  Unbalance Weight Motor Vibrators


Features of Unbalance Weight Motor Vibrators
  • Optimized design for efficient and fullest conversion of rated electrical input into vibration power.
  • Increased centrifugal force values and greater spread all across the range.
  • High ratio of centrifugal force to machine weight, a feature of great value for mechanical stability of driven machinery.
  • High ratio of force to overall size representing most compact design.
  • Path breaking finned construction for highly enhanced heat dissipation, to the extent of 1000 %, giving Sinex motor vibrators an unmatched electrical overload capacity.
  • Thoroughly done product design for low cost manufacturing, benefits of which being passed on to customers, making Sinex most competitive amongst motor vibrators of 'their class of quality'.
  • Sturdy yet light frame constructed in shock resistant ductile metals of most appropriate grades duly heat treated and seasoned for strength and geometrical stability.
  • Large holes for easy lifting, shifting and installation.
  • Top mounted integrally cast terminal box with resin bonded connection post for vibration proofness. Well gasketed sturdy lid protects against dust, dirt, moisture and humidity.
  • Positively held into frame a vibration proof stator having deep immersion / vacuum impregnated winding with minimum class 'F' insulation materials to suit up to 60?C ambient.
  • Largest feasible shaft made out of appropriate grade alloy steel for strength and minimum deflection.
  • Heavy duty bearings only of appropriate types for long life and maintenance free working.
  • Innovative facility for bearing lubrication, scavenging used grease and replenishing new, without shutdowns and machine dismantling thereby resulting in easy and hence assured servicing for enhanced bearing lives.
  • V seals on shaft extensions to protect bearings, over and above that done by unbalance weight covers, in very highly dusty, dirty and humid surroundings.
  • Reshaped unbalance weights, for optimum usage of mass, incorporating clamping arrangement for safety with easy adjustability.
  • Standard sheet metal covers for unbalance weights with tight and positive rubber sealing rings on bearing housing for IP 56 protection.

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Unbalance Weight Motor Vibrators

Sinex Primemovers offer based on their decade long experience, of totally indigenous development and manufacture of Unbalance Weight Motor Vibrators, its new range packed with features simply unrivalled by any.

Unbalance Weight Motor Vibrators Unbalance Weight Motor Vibrators


And Several Options Like -

Applications for 'Sinex' Motor Vibrators -
High performance Sinex motor vibrators find uses in each & ail situations where mechanical vibrations are required. Some of these are Bin discharging; Concrete block molding; Compaction & test tables; Filter bag dedusting;

Separators & screens; Feeders, conveyors & spiral elevators; Seed cleaners, destoners & grading machines; Deburring & vibro polishing mills; Grinding, micronising, mixing & blending machines;, Foundry knockouts and many others limited only by human imagination.


Importance of vibrator selection need not be over -emphasized. However good a range of vibrators available may be, unless a right model is chosen and applied correctly, no good and efficient results can be obtained. Therefore we, Sinex Primemovers, present below at your, our valued customers' disposal, all the data, information and experience gathered during our over a decade long working on this subject.

Industrial uses of motor vibrators could be categorized into 2 types based on amplitudes involved; (I) Tremors -micron level vibrations and (II) Large oscillations, in several millimeters. The former are encountered in silo and bin discharge applications and promoting material flow down chutes, ducts etc. while the later are found in equipment such as feeders, conveyors, spiral elevators, screens, vibratory tables etc..


1). Vibrator Selection for Bin, Hopper & Silo Discharge Applications -
Years of experience and data collection have shown that force applied to bin walls should be 10 to 20% of material weight in the lower convergent part for satisfactory activation, dechoking and discharge.

Formula for material weight calculation : (refer figure-1)
Weight = h/3 [A + a +(A x a)1/2] x BD 'BD' is material bulk density.

Figure!: Positioning Vibrators for Material Discharging
Taking into consideration the above in conjunction with bin sizes and wall thicknesses recommendations are tabulated at table-2 to facilitate easy selection. Since tremors are at high frequencies it is appropriate to use 3000 rpm vibrators hence recommended force values correspond to this speed.


Vibrator Force values for Bin, Hopper & Silo Discharge

Bin Wall Thicknesses up to Bin dia./diagonal upto Material weight to be activated Kg.s Material weight to
be activated Kg.s
Remarks
Single Twin Three
2 450
560
700
25
40
70
400
560
700
500   Use Pneumatic Turbine Vibrators
3.2 630
800
1000
50
100
200
1000
1600
2500
1250   Pneumatic Piston Vibrators may also be considered
5 900
1100
1400
150
270
550
2800
3600
4500
1800
2250
1600
6.3 1250
1600
2000
400
825
1600
4500
825
1600
3200
4000
2750 For diffult to flow materials & to gate uniform discharge other flow aids like Bin activator etc. may be considered
8 1800
2250
2800
1200
2300
4500
7100
9600
5600
7100
5000
10 2500
3200
4000
3200
6400
12500
12500
16000
8000
10000
12500
s
(All dimensions are in mm)


The above assumes material bulk density of 800 Kg.s / cu.mt., bin walls not heavily stiffened and discharge openings not too small, which as a rule should be largest practically feasible. Forces may be varied in direct proportion to densities and in cubic to wall thicknesses.

Location of vibrators on storage vessel is very important from the view point of obtaining reliable discharge with minimum detrimental effect of brute force on the bin structure.
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